Six Sigma Process Improvement

Objectives

  • To create the awareness about Six Sigma amongst the associates/employees
  • To train and certify the identified employees on Six Sigma
  • To enable the organizations benefit through cost reduction, process efficiency, reduction in effort, etc.

Course Coverage
Level 1 – Orange Belt certification programme

  • What is Six Sigma?
  • What are the roles of Champions, Black Belts, Green Belts, and Orange Belts?
  • Learn the Phases and Steps of D-M-A-I-C
  • Apply DMAIC to a Case Study
  • Voice of the Customer and CTQ/CTP Identification
  • Project Chartering
  • Identify and Define Ys and Xs
  • Plan for Data Collection
  • Process Mapping
  • Cause and Effect
  • Brainstorming
  • Baseline Performance Characterization
  • Introduction to Graphical Description and Analysis of Data
  • Improvement Implementation Plans
  • Case Studies
  • Basic Control Charts (Attribute Data)

Level 2 – Green Belt certification eligibility programme

  • What is Six Sigma?
  • What are the roles of Champions, Black Belts, Green Belts, and Orange Belts?
  • Learn the Phases and Steps of D-M-A-I-C
  • Apply DMAIC to a Case Study
  • Voice of the Customer and CTQ/CTP Identification
  • Project Chartering
  • Identify and Define Ys and Xs
  • Plan for Data Collection
  • Process Mapping
  • Cause and Effect
  • Brainstorming
  • Baseline Performance Characterization
  • Introduction to Graphical Description and Analysis of Data
  • Improvement Implementation Plans
  • Case Studies
  • Basic Control Charts (Attribute Data)
  • Problem & Goal Statements
  • QFD
  • KPI's & Balanced Scorecard
  • Stakeholder Analysis
  • Measure Phase
  • Performance Standards
  • Gauge R&R + Case Study
  • Minitab Introduction & Exercise

Guiding one project and upon completion of the above training and on successful completion of the project Green Belt certification

Level 3 – Black Belt certification eligibility programme

For the Green Belt holders:

  • Probability Analysis
  • Normal Distribution
  • Sampling and Sampling Techniques
  • Confidence levels
  • Comparison of two populations
  • Analysis of variance
  • Regression and correlation
  • Quality control and improvement
  • Decision Analysis
  • Sign, U, Chi-square tests
  • Exercises
  • Working through Minitab
  • Overview of Lean Sig-sigma

 

Guiding another project and upon completion of the examination – Black Belt Certification Target Audience
Any employee including shop floor associates

Course Duration

Orange Belt programme – 3 days
Green Belt Programme – 5 days + one project
Black Belt Programme – 5 days + one project + one on-line examination

Benefits to the organization

  • Efficient and effective processes using Six-sigma techniques
  • Global standard, techniques and practices
  • Various experiences and best practices shared
  • The participants will get to know more about:
  • Six Sigma process improvement techniques
  • Process efficiency, cost reduction and effort reduction
  • Metrics collection methodologies, etc.

Compliance

Training